
When you need heavy-duty, complex plastic parts without any interfering support structures, it is time for selective laser sintering (SLS). The heart of the process is a build chamber completely filled with shielding gas (nitrogen) in which the plastic powder is evenly preheated to around 150 °C. Above it glides a precise 70-watt CO₂ laser (with a fine focus diameter of 0.5 to 0.6 mm) that sweeps across the powder bed at lightning speed, melting the exact contours of your part layer by layer—in wafer-thin layer thicknesses of 0.06 to 0.18 mm, depending on the detail required.
This repeats until the print job is finished or the generous 340 x 340 x 600 mm build volume is filled to the brim.
Because the unsintered powder supports your parts like a stable bed during printing, no support structures of any kind are needed—we can pack the entire build volume three-dimensionally. After printing, the full build bin cools down in a controlled and stress-free manner before we carefully recover your parts from the powder at our special unpacking station, thoroughly depowder, and clean them. After that, they are immediately ready for use—or for our subsequent surface finishes.
01 / ENGINEERINGFrom initial sketches and reverse engineering to manufacturing-optimized CAD files (DfAM), assembly consolidation, and seamless transition to injection molding.
02 / POLYMERIndustrial series components and prototypes using powder bed fusion (SLS & MJF), precision resin printing (SLA & DLP), and robust FDM printing (including large-format up to 800 mm).
03 / METALHigh-stress metal components via SLM using aluminum, stainless steel, or titanium—including heat treatment (stress-relief annealing) and precision machining.
04 / FINISH & SERVICEFrom raw part to ready-to-install series product: in-house painting, dyeing, vibratory finishing, and chemical smoothing, as well as thread inserts and assembly.
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